Project Dingle

Restoring an old cottage...

Tag: ceiling

The Stone Room Floor of Death + Woe

That floor we opened the last post with? Yep, time to go. It’s been grim. Really really grim.

We started downstairs in the Rayburn Room and ripped all the weird fake panel bits off the ceiling:

Ceiling panels

Ceiling panels were kind of structural…

Stripped off the fake panelling

Stripped off the fake panelling

Then we put on masks and gloves, took a brave pill, and Went Upstairs.

And discovered such delights as this section of floor which isn’t really attached on one side at all hahahaHAHAHA such fun!

Gap between floor joists lovely

This floor is actually held up here with hope

And this exciting bundle of bare wires that go who knows where and are stuffed into a broken junction box under the floor with highly flammable wood and dust and crap WOO!

An exciting collection of wires going who knows where

Fun with wires!

And this floor joist which is two scraps of wood held together by one old nail which I put my foot on AND NEARLY DIED SUCH LARKS!

Secure floor

Secure floor

We perfected our balancing techniques (and when I say we I mean Joe because I got proper vertigo up there looking through the floor at the room below it’s NOT RIGHT) and pushed out all the MDF ceiling panels. Which, we truly believe, were partly structural. Which is also terrifying.

In the end, though, we dragged out everything and ended up with this magnificent, cathedral-like space:

Truly cathedral-esque

Truly cathedral-esque

And this exciting door into nothingness:

White wooden door with black iron hinges opening onto nothing

It’s like a haunted horror house

So, yep.  Next thing was to fit the wall plates, which you can see my dad working on in the pic above, and then the floor joists, which we pretty much fitted in the same way as we fitted the ceiling joists above. More on that later…

The Floor + Ceiling of Almost-Certain Death

When you think about a floor, what do you picture?

Boards, maybe a carpet or rug… and beneath it, strong sturdy wooden joists built to last forever (more or less) and carry multitudes of footsteps..

That’s what we picture.

What we don’t picture is THIS:

The underside of the bathroom floor, scraps of timber joined with bolts

Fun with floors!

Note the poorly joined random scraps of wood.

This part was fun too—see the actual gap where the joist fails to connect with the beam?

Bits and pieces of timber joined to fill gaps when the staircase was removed

This is where an old staircase used to be

This is actually cool though because from the shape of it and the retro-bodging, we’re pretty sure there was a staircase in this corner of the room. We know this end of the house—the stone portion—used to be the village shop, and we think it may have been two separate dwellings at one point. So it makes sense that it’d have its own staircase.

Honestly I don’t know how we didn’t fall through that floor in the four years we used it as a bedroom.

But no more! Because we’re finally turning the Stone Room into a bathroom and the Rayburn Room into a library. Hurrah!

Before we go on, though, let us say this: although we’ve uncovered some fairly horrifying electrics and alarming structural stuff, we’re having a great time. Not just because this is genuinely fascinating and fun and we’re learning lots, and it’s extremely satisfying creating a home with our own hands…

But also because we’re getting a real insight in the history of the house and the resourceful and innovative (and delightfully eccentric) people who’ve lived here.

It’s a story of people who wanted to reuse as much as possible. Who perhaps didn’t have a huge amount of money, so did what they could with what they had. And who were absolutely unafraid of electricity.

We’re so grateful that we get to peek into some of this history, and catch a glimpse of the personalities who’ve lived here over the centuries. What a privilege to be the caretaker of a place like this :)

So. Here’s what we’ve done over the past few weeks, since the bats moved out (actually they never moved in again we don’t think, but we still held off work until the start of September)…

Stone Room Ceiling Horrors

We started by pulling down the ceiling in the upstairs Stone Room. My dad came to help and got thoroughly covered in dust, bat poo, and general awfulness from a roof space filled with 150 years of living. Oh, and we all enjoyed the exciting wiring, which makes absolutely no sense at all.

My dad in a mask up a ladder sorting errant wiring

My dad shortly after I yelled at him and Joe because they weren’t wearing masks

That ceiling structure, too, was made of spiderwebs and hope, but at least it didn’t have to actually hold anything up.

It came down pretty easily, which is when we spotted this:

View up into the eaves of the rubble wall, with loosely packed terrifying rocks

The Giant Death Rock of Damocles: yes, it’s that massive one right in the middle

This boulder is so big that we couldn’t lift it out. So we were somewhat alarmed when we touched it and it moved. And not just a fraction, but in a menacing way that suggested it had had enough of sitting in the roof space and was ready to come down and start a fight.

You’ll notice it’s positioned perfectly above the doorway and it absolutely would have crashed through the brittle plastic ceiling panel (not kidding it was plastic), onto the unfortunate person’s head, and thence through the floor to the Rayburn Room below. And probably from there into the molten centre of the Earth.

The first thing we did was mix up some lime mortar and cement it back into place, along with a few of its smaller but no less rowdy siblings.

So we’re no longer afraid of giant death from above, which is a relief.

Next up: clear debris from the tops of the walls and find stones suitable for drilling into and affixing a ring beam.

We levelled this around the room so it’s very horizontal. We’re pretty smug about this which is amusing because it’s now the only horizontal thing in the house.

Joe and my dad drilled 16 mm holes into the stone walls, and we inserted threaded steel rods. We hung off them to make sure they were strong enough. I think you could probably hang a car off them.

Joe angle grinds the bolts to a more sensible length. Many sparks.

Pretty fireworks so I immediately stopped proceedings to put up a firewall…

We are extremely ingenious and use a snow shovel to protect the flammable stuff from sparks

Very sophisticated firewall to prevent sparks from starting a fire that’d kill us all

In fact, we’re fairly sure that if the rest of the house falls down, that ceiling structure we’ve built will remain standing.

Next up: some scribing, maths, a little bit of swearing and sweating, and we drilled some holes into the ring beam to correspond with the wall bolts—and held our breath as we finagled it into place.

The ring beam placed above the bolts so we could scribe the distances and drill holes that actually fit

Much careful measuring and drilling of holes…

It fits! Hurrah!

Bolts in, and it’s time to do the other side.

Joe and I repeated the process on the opposite side of the room, et voilà! We have a ring beam.

Ring beam fixed to the stone wall with great big bolts

Woo hoo! The holes all matched!

 

Next job: cutting the cross joists to length and fitting them to the ring beam with brackets. This was a fiddly job made more fun by working at height on a wobbly floor covered with pieces of chipboard that may or may not collapse at any moment.

We used little pieces of wood to make hangers so we didn’t have to hold massive pieces of wood over our heads, then wedged the joists in tightly, then screwed the brackets into place—and tightened up all the ring beam bolts which had loosened as we expanded the house.

Little piece of wood fixed to the large joist to position it

Making our job easier with spare bits of oak

We’re pretty pleased with the result. The ceiling is probably strong enough to hold a bathtub. It’s what you might call overengineered, but that’s cool. It’s not going anywhere.

Joe hangs by his hands from two of the new ceiling joists

Joe proves that we are fine workpeople

(Aside: this moment started a competition which has not yet ended. Joe did one pull up, so I did three. Then Joe did three. So I did four. And so on. We’ll continue this until one of us is dead.)

Joists all fitted and looking solid

The joists are in!

Look at how wonky that roof is! Love it.

Then we fitted a loft hatch, because of course we did. Here it is, floating in a ceilingless ceiling:

The loft hatch ladder hangs down, forlorn and alone, in a ceilingless room

Loft hatch to nowhere

The ladder is very long and as yet uncut. Joe looks on, gurning.

Think there might be more ladder than room here

At some point, of course, we’ll put up a proper ceiling and cut the ladder down to size. But for now, we’re happy with our overhead installation art.

 

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